Cooling & Thermal System Design to Maintain
Cooling and Thermal System Design & Support
CreAlien’s Cooling and Thermal System Design & Support service helps customers develop thermal management solutions from concept to production. Our team supports each stage of development process to help reduce design risks and improve cooling design implementation readiness.
Service Workflow
1. Design & Engineering
Define requirements and establish the cooling strategy.
2. Prototyping
Develop prototype components to verify feasibility and fit.
3. Testing & Validation
Evaluate performance and reliability under representative operating conditions.
4. Quality Verification
Confirm materials, assemblies, and manufacturing readiness.
5. Manufacturing Engineering
Prepare validated designs for production.
Our Capabilities
- Thermal Architecture Planning
Different applications place different demands on cooling infrastructure. CreAlien evaluates factors such as heat load, deployment environment, energy consumption targets, and infrastructure constraints to help customers determine the most suitable cooling architecture. Depending on project requirements, this may include air cooling, single-phase liquid cooling, or two-phase cooling approaches.
- Thermal Engineering & Simulation
CreAlien utilizes thermal analysis and CFD (Computational Fluid Dynamics) simulation to evaluate heat transfer and coolant flow before physical development begins. Our engineering team also supports designing heat exchangers, cold plates, and micro-channel structures to optimize cooling performance while reducing development risks.
- Prototyping & Validation
Thermal designs are verified through prototype development and performance testing. By evaluating thermal behavior, flow characteristics, and system reliability under representative conditions, CreAlien helps identify potential issues early and refine designs before production.
- Manufacturing Integration
CreAlien combines thermal engineering with advanced manufacturing capabilities, including CNC 5-axis machining, laser welding, and friction stir welding (FSW). Close collaboration between engineering and manufacturing teams helps ensure that thermal solutions remain practical to produce while maintaining performance and reliability requirements.
Selected Project Experience
- High-Density GPU Cooling:
Engineered a custom heatsink solution for a leading solution provider, overcoming thermal barriers to enable the seamless deployment of high-density 700W GPUs within existing air-cooled rack infrastructures.
- AI Robotic Demo Site:
Partnered with National Cheng Kung University (NCKU)’s Department of Mechanical Engineering to establish a state-of-the-art AI robotic demo site at the Macronix Building. Powered by high-performance GPU servers and CreAlien’s patented Water Two-Phase Cooling (W2PC) technology, the site achieves a groundbreaking Power Usage Effectiveness (PUE) of 1.06.
- Smart Manufacturing Factory AI upgrade:
Delivered an end-to-end full-rack AI server solution to upgrade a manufacturing factory serving the semiconductor industry. By implementing AI techniques to monitor and optimize the welding process, the solution guarantees exceptional welding quality and throughput. Notably, the entire system was successfully engineered to maintain peak performance even in harsh 35°C environments.
Whether you are evaluating a new cooling concept, optimizing an existing design, or preparing a thermal solution for production, CreAlien can support your project throughout the development process. Contact us to discuss your requirements and explore the next steps for your application.